Product

Johnson Electric: Solligence™ Fast Rotary Actuator



Johnson Electric is the leader in innovative motion subsystems and one of the world's largest providers of motors, solenoids, micro-switches, flexible printed circuits and micro electronics. With an annual production capacity of over one billion units, we deliver products and services to the most exacting standards of performance, quality and reliability.
801 Scholz Dr.
Vandalia , Ohio, 45377
United States
(937)-898-3621 
[email protected]
Johnson Electric Company Profile

The Solligence Fast Rotary Actuator is designed specifically to eliminate long-standing challenges in shoe sortation equipment. Smart drive electronics deliver superior speed while minimizing heat, energy use, and payload bounces.

The Solligence Fast Rotary Actuator is designed specifically to eliminate long-standing challenges in shoe sortation equipment. Smart drive electronics deliver superior speed while minimizing heat, energy use, and payload bounces.

Superior Accuracy, Precision, and Confidence for High-Speed Shoe Sorter Applications

Although shoe sorters have dominated the warehouse automation industry for decades, increasing their performance has posed significant challenges.

The Solligence™ Fast Rotary Actuator was specifically designed to overcome long-standing obstacles, including divert speed limitations, heavy electricity use, no indication of equipment health, unpredictability, noise, heat, unplanned downtime, and more — increasing throughput and efficiency while enhancing the bottom lines of integrators and end users.

Solligence integrates sensing capabilities to create closed-loop controlled motion, providing motion assurance for critical shoe sorter applications and data output, optimizing system performance. Artificial intelligence (AI) algorithms continuously monitor the motion profile, adjusting parameters to maintain the required actuation time, compensating for system wear, extending product life, and enabling all other system components to operate more effectively and confidently.

  • Actuator health awareness enables predictive maintenance and reduces unplanned downtime
  • Controlled motion with zero bounce increases reliability, performance, and service life
  • Lower energy use, noise, and heat dissipation
  • Integrated drive reduces infrastructural costs
  • Smart communication and internet of things (IoT) data reporting capabilities
  • 24 VDC power with polarity insensitivity
  • Long service life: 50 million+ cycles

Product Features:

  • Rapid Motion in a Compact Design

    Depending on the switch geometry, Solligence delivers actuation as low as 5ms enabling Shoe Sorter speeds of up to 800ft/min.

  • Downtime Prevention with Smart Performance and Monitoring

    Artificial intelligence (AI) algorithms enable predictive maintenance and ensure consistent performance. The unit continuously monitors changes in motion duration, adjusting the drive profile as needed to continue meeting or exceeding specifications, including bounce threshold. The unit also triggers an alert when it detects wear, preventing costly unplanned downtime.

  • Reduces Power and Infrastructural Costs

    The unit’s low voltage and current requirements reduce installation and energy costs, enabling narrower-gauge wire and smaller, less expensive power supplies to be used. Integral energy storage allows power to be “sipped” slowly during the entire cycle and used instantaneously when needed. An integrated drive unit eliminates the need for an external solenoid driver, control box, and assembly labor. Because Solligence is bistable, power is only required to change positions — not to hold the unit in place — resulting in extremely low heat dissipation. The unit’s integral energy storage effectively creates an “electronic spring” that can return it to a home position if power fails.